64 Maritime Reporter & Engineering News • SEPTEMBER 2014
PROPULSION UPDATES
W
hile the marine industry is rife with
rough working conditions, dredg-
ing operations arguably pose the
toughest challenge to any class
of marine equipment. Water lubricated Thordon
Composite cutterhead shaft bearings have re-
portedly performed well for nine years on one of
the largest cutter suction dredgers in the world –
Dredging, Environmental and Marine Engineering
N.V. (DEME)’s D’Artagnan (28,200 kW total in-
stalled power).
The vessel had a major dry docking at Drydocks
World-Dubai in February 2014 where the shaft was
removed, and bearings and shaft inspected. Origi-
nally built in 2005, the D’Artagnan self-propelled
cutter suction dredger is involved in heavy rock-
breaking having a cutting power for operations in
rock soils of 6000 kW.
“The bearings performed well and have shown
a positive wear life compared to grease lubricated
metallic bearings,” said Frederik Mertens, As-
sistant Vessel Manager at DEME. The decision
was made to replace the cutterhead shaft bearings.
The same Thordon Composite bearings are also in-
stalled on the intermediate ladder shaft bearings.
Mertens says, “For the intermediate ladder bear-
ings we noticed even less wear on the Thordon
bearings than the cutterhead bearings so we did not
replace them.” Grease-free Thordon SXL wire rope
sheaves were also installed during the drydocking.
Thordon’s authorized Distributor in the U.A.E.,
Ocean Power International (OPI), assisted Dry-
docks World and Dredging International (DEME’s
subsidiary) in the replacement with additional su-
pervision during, and prior to, installation.
The inspected bearings confi rmed that the Thor-
don Composite grade can withstand the most abra-
sive conditions typical for a dredger equipped for
working in various mediums. “Compared to ex-
pensive bio-degradable greases, these water lubri-
cated bearings from Thordon are a real cost saving
alternative,” said Mertens.
Dredger: 9-Year Wear Life on Cutterhead Shaft Bearings
Thordon Composite cutterhead shaft bearings
prior to installation on the D’Artagnan owned by
DEME
MR #9 (58-65).indd 64 9/4/2014 11:28:55 AM
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