Marine coatings & corrosion control
Last year, the U.S. Senate
passed the "Organotin Antifouling
Paint Control Act of 1988" which
controls the application of tributyl-
tin (TBT) antifoulings in the U.S.
In response to this new legislation,
several major marine coatings sup-
pliers have introduced new TBT-
free antifoulings. Additionally, a
number of coatings suppliers have
also expanded their marine lines
with the addition of new, high tech-
nology products.
The following is a brief overview
of the latest products and services
introduced by the major suppliers
of marine coatings and corrosion-
control systems. This review is
based upon their responses re-
ceived as of press time.
FOR MORE INFORMATION
If you wish to receive additional
information on any of the products
or services described in this review,
circle the appropriate reader service
number(s) on the postage-paid
reader service cards near the back of
this issue.
AMERICAN ABRASIVE
METALS
Circle 85 on Reader Service Card
American Abrasive Metals Com-
pany, Irvington, N.J., is offering free
literature on its multipurpose, res-
in-based safety coating which can be
applied to floors, stairs, ramps, and
decks aboard commercial boats.
Known as Epoxo, the improved
safety coating is particularly useful
to marina operators and commercial
fishing boat owners to reduce haz-
ardous slippery conditions.
The company reports that main-
tenance personnel will find cleanup
fast and easy since Epoxo is unaf-
fected by harsh detergents. Depend-
ing on location, Epoxo can be ap-
plied by roller or trowel over prop-
erly prepared concrete and steel to
protect these surfaces against spills
such as water, oil, solvent, grease or
hydraulic fluid, while providing sure
footing to personnel.
Epoxo acts as a barrier against
surface penetration by spills and
can withstand cracking or disinte-
grating under heavy vehicular and
foot traffic.
AMERON MARINE
Circle 86 on Reader Service Card
Increasing concern over the use of
tributyltin (TBT) antifoulings and
their release of tin into the marine
environment, has resulted in UBEM
NV of Antwerp, Belgium, specifying
the application of an Ameron Ma-
rine tin-free antifouling for its
170,000-dwt bulk carrier Belval.
As part of the vessel's scheduled
underwater hull maintenance and
repair work, its previous Ameron
organotin A/F system was over-
coated with Amercoat® 70 ESP, a
tin-free self-polishing antifouling.
The generally good and clean con-
dition of the boottop, vertical bot-
tom and bottom flats meant that
only a limited amount of abrasive
blasting was required, particularly
to prepare areas which had suffered
mechanical damage.
Bare metal areas were treated
with a touch coat of Amerlock® 400
Aluminum, and then a touch-up
coat of ATMC 540 High Solids Vi-
nyl Tar, to provide the vitally im-
portant anticorrosion protection.
This treatment provided the base
for two touch-up coats of Amercoat
70 ESP antifouling, at 80 microns
each, followed by a full coat at 100
microns.
Chlor-rubber primer and finish
coatings for the topsides were also
supplied by Ameron Marine Coat-
ings.
Amercoat 70 ESP is a high-per-
formance, tin-free antifouling, mar-
keted and sold by Ameron to market
segments and customers who need
and want this product as an alterna-
tive to organotin copolymer anti-
foulings.
According to a spokesman for
Ameron Marine Coatings, its prod-
uct research and development has
not stopped with tin-free antifoul-
ings. It is highly conscious of the
growing worldwide concern with
problems related to ecology and the
environment, and is continuing to
work on low toxicity and non-toxin
alternatives to both tin and copper-
based antifouling products.
CTI COATINGS
Circle 87 on Reader Service Card
CTI Industries, Inc., Fairfield,
Conn., recently formed a new coat-
ings division, CTI Coatings, which
will specialize in the formulation
and application of high-perform-
ance coatings for high value and
critical items.
Staffed by a unique group of engi-
neers, estimators and applicators,
CTI Coatings offers extensive expe-
rience in marine, power generation
and chemical processing engineer-
ing. Jeff Longmore, the newly ap-
pointed division manager, has more
than 20 years of technical and plant
management experience in the ma-
rine and industrial coatings indus-
try.
CTI Specialty Coatings are for-
mulated to provide superior anticor-
rosion protection and repair for all
exposed surfaces. Heat exchanger
interiors, steel and concrete tanks,
hulls, rudders, pumps and housings,
exhaust ducts, piping, and FRP
structural repair are but a few of the
uses for CTI's high performance
coatings.
CTI specializes in quality con-
trolled on-site application. Recent
investments in new application and
test equipment and the introduc-
tion of new structural repair pro-
cesses, further strengthen the firm's
commitment to providing high qual-
ity, turnkey coating systems. The
firm also recently expanded its
Stratford, Conn., plant with the ad-
dition of an extensive blasting and
coating facility. The facility is
equipped to handle abrasive blast-
ing and coating of objects up to
10,000 pounds.
CTI Industries is a full service
organization providing restoration
and preventive maintenance service
and products for heat exchangers,
condensers and associated equip-
ment.
Operating worldwide, CTI serves
major utilities, refineries, chemical
processing plants, the merchant ma-
rine and the U.S. Navy.
DEVOE COATINGS
Circle 88 on Reader Service Card
A world leader in high quality
technologically advanced protective
coatings, Devoe Coatings Company,
with a history dating back to 1754, is
one of the oldest corporations in the
U.S.
Devoe Coatings offers a complete
line of proven performance VOC
compliant coatings extending from
alkyds to urethanes.
Catha-Coat 318 is a solvent base
inorganic zinc primer. Its 3.19
pounds/gallon VOC meets solvent
emission requirements. The compa-
ny claims it can be recoated in less
than two hours, and it is virtually
impossible to make this coating
mud crack or produce top coat bub-
bling.
Bar-Rust is Devoe Coatings'
trademark for a series of unique,
advanced technology epoxies. These
products can be utilized above and
below the waterline. Most have low
temperature cure and recoat times
of less than four hours. VOC for this
advanced technology line are 2.4
pounds/gallon for Bar-Rust 235,
1.41 pounds/gallon for Bar-Rust
236, and 2.72 pounds/gallon for Bar-
Rust 239.
Devoe has developed a group of
100 percent solids epoxy coatings
that are mixed and applied with
standard painting practices and
equipment. There is no expensive
plural equipment required to obtain
epoxy materials with a VOC of "0".
These materials can be applied up
to 1/2-inch thick and provide excel-
lent abrasion and water immersion
resistance. Devran 184 is a 100 per-
cent solids epoxy tank coating. Dev-
ran 188 is a 100 percent solids epoxy
hull coating, particularly effective
on icebreakers. All of Devoe's 100
percent solid epoxies have a "0"
VOC and yet a working pot life of
two hours.
Devran 646 and 648 are Devoe's
water-base epoxies. These unique
coatings have a VOC of less than .5
pounds/gallon. They can be used as
not only exterior coatings, but as
tank linings for water, ballast and
fuels. Both of these materials are
not only water-based, but water-
thinned, producing not only ex-
tremely low VOC, but also, no flash
point.
Devoe is also recognized for its
leadership in antifouling coatings. A
full range of antifouling materials
with release rate guidelines to De-
voe's ABC #3 Tin-Free Ablative.
DREW AMEROID MARINE
Circle 89 on Reader Service Card
Drew Ameroid® Marine now of-
fers a specially designed air-pow-
ered spray system to apply Magna-
kote® rust preventive coating. The
equipment operates with ship's ser-
vice air, at a pressure of 20-100 psi,
and enables the user to get a uni-
form, adherent coating, quickly and
easily.
The complete system consists of a
filter/regulator, pump, hose, suction
tube and a unique spray gun with
turret nozzle. The multijet nozzle
has four, easy-to-set detented spray
settings allowing optimum Magna-
kote coating coverage over a range
of spraying distances, minimizing
the need for staging, and reducing
overall labor costs. One customer
reports an 80 percent reduction in
staging when using the equipment
for spraying Magnakote coating.
The spray gun assembly is designed
to provide reliability and safety
without placing physical strain on
the operator. The system may also
be used for a variety of other ship-
board chemical applications and to
facilitate cleaning and maintenance
jobs.
Magnakote rust preventive coat-
ing is a patented compound of or-
ganic and inorganic chemicals in a
matrix of gelling and drying oils. It
is an inexpensive and durable alter-
native to traditional ballast tank
coatings, sacrificial anode systems
and older technology, non-drying,
float coatings. Magnakote coating
requires minimal surface prepara-
tion and can be applied in port, in a
shipyard, or in transit by the ship's
own personnel. Magnakote dries in
48 hours and can be applied to a
damp or dry surface. Because of its
unique properties, it can also be
applied over rusted or new steel.
As part of Drew's Magnakote
"Life Preserver Program," (service
available at selected ports) ships'
ballast tanks are inspected by quali-
fied Drew representatives, who eval-
uate and advise on preventive main-
tenance and recoating require-
ments. After application, the ship-
ping company is periodically re-
minded of the recoating needs of the
tank, thereby assuring maximum
corrosion protection.
(continued)
16 Maritime Reporter/Engineering News
Digital Wave Publishing